Flux Core Welding Course Ontario | 80-Hour FCAW Workshop | NATS
80-Hour Flux Core Welding Workshop

Flux Core Welding

Build foundational Flux Cored Arc Welding skills through instructor-led classroom learning, demonstrations, and supervised welding shop practice.

80 Hours Instructor-led training
60 Hours Supervised practical welding
In-Person Classroom + welding shop
Beginner Friendly No previous experience required
3 Campuses Brampton • Burlington • London
Course Details

Your Flux Core Welding Training at a Glance

Get an introduction to FCAW through technical instruction, instructor demonstrations, and extensive supervised welding practice.

80

Total Hours

A focused introductory workshop covering FCAW theory and practical skills.

60

Practical Hours

Supervised practical welding shop training.

20

Theory Hours

Theory, technical instruction, and instructor demonstrations.

100%

In-Person

Classroom learning combined with welding shop training.

Intro

Beginner Level

No previous welding experience is required.

3

Locations

Brampton, Burlington and London.

Student practising flux core welding at North American Trade Schools
Course Overview

Build Practical Flux Core Welding Skills

Flux Cored Arc Welding, commonly called flux core welding, is a wire-fed welding process used across many welding and fabrication applications.

During this 80-hour workshop, students learn through classroom instruction, instructor demonstrations, and supervised shop practice.

Training introduces students to safe work procedures, FCAW equipment setup, wire handling, material preparation, welding technique, slag removal, basic visual inspection, welding symbols, and the purpose of welder qualification testing.

  • FCAW equipment and operation
  • Welding safety
  • Mild-steel preparation
  • Wire selection and handling
  • Machine settings
  • Welding technique
  • Slag removal
  • Basic weld inspection
  • Welding symbols
  • Fabrication drawings
Know the Process

Understand the Two Types of Flux Core Welding

Students are introduced to two common approaches to Flux Cored Arc Welding.

FCAW-G

Gas-Shielded Flux Cored Arc Welding

FCAW-G uses flux-cored electrode wire along with an external shielding gas.

Students learn the role shielding gas plays and how gas-shielded FCAW differs from self-shielded welding.

FCAW-S

Self-Shielded Flux Cored Arc Welding

FCAW-S uses electrode wire designed to create the necessary shielding through the flux contained within the wire, eliminating the need for external shielding gas.

Important Training Note:Practical training focuses on one instructor-selected process and wire, with demonstrations of the other where equipment is available.
Learning Outcomes

What You'll Be Able to Do

Upon successful completion, students should be able to demonstrate foundational FCAW knowledge, safe equipment operation, material preparation, welding technique, and introductory weld evaluation.

Safety & Equipment

  • Identify common welding hazards.
  • Apply appropriate safety controls.
  • Inspect FCAW equipment before use.
  • Set up, operate, and shut down FCAW equipment safely.
  • Follow instructor procedures and manufacturer guidance.

FCAW Setup & Process Knowledge

  • Explain the basic FCAW process.
  • Compare gas-shielded and self-shielded wire.
  • Select wire for assigned exercises.
  • Select appropriate polarity.
  • Select shielding gas where required.
  • Adjust voltage and wire-feed speed.

Welding Technique

  • Prepare mild-steel materials.
  • Assemble basic welded joints.
  • Control gun angle and travel speed.
  • Control contact-tip-to-work distance.
  • Remove slag and clean between passes.
  • Produce basic fillet and groove welds.
  • Weld in flat and horizontal positions.
  • Practise introductory vertical and overhead welding where appropriate.

Inspection & Interpretation

  • Identify common visible weld defects.
  • Discuss possible causes of defects.
  • Interpret basic welding symbols.
  • Read simple fabrication drawings.
  • Apply introductory visual weld-inspection principles.
Hands-On Training

What You'll Practise in the Welding Shop

Apply FCAW concepts through instructor-supervised exercises in a practical welding environment.

Equipment Setup

Inspect, prepare, operate, and shut down FCAW equipment safely.

Safety & PPE

Apply safe working practices and use appropriate personal protective equipment.

Wire & Settings

Work with wire, polarity, shielding gas where required, voltage, and wire-feed settings.

Material Preparation

Prepare mild-steel materials and assemble basic welded joints.

Welding Technique

Practise gun angle, travel speed, and contact-tip-to-work distance.

Flat Welding

Develop foundational FCAW technique in the flat position.

Horizontal Welding

Build experience completing assigned horizontal-position exercises.

Fillet & Groove Welds

Practise basic fillet and groove welding exercises.

Slag Removal

Remove slag and clean welds between passes.

Basic Inspection

Review weld appearance and identify common visible defects.

Vertical Welding

Practise introductory vertical welding where appropriate.

Overhead Welding

Explore introductory overhead welding as readiness, wire, and procedures permit.

Training Breakdown

More Time Welding. More Time Building Skills.

Move from understanding FCAW concepts to applying them through extensive supervised welding shop practice.

20

Theory Hours

Theory and instructor demonstrations.

60

Practical Hours

Supervised practical welding shop training.

75% of Instructional Time is Supervised Practical Training

Of the 80 instructional hours, 60 hours are dedicated to supervised practical training.

The FCAW Process

From Equipment Setup to Finished Weld

Flux core welding involves more than striking an arc. Students learn how multiple steps work together to influence the finished weld.

Inspect & Prepare

Inspect equipment, PPE, materials, and the work area.

Set Up the Machine

Select wire, polarity, shielding gas where required, voltage, and wire-feed speed.

Prepare the Joint

Prepare mild-steel material and assemble the required joint.

Establish Technique

Practise gun angle, contact-tip-to-work distance, and travel speed.

Weld

Complete assigned fillet or groove welding exercises.

Clean Between Passes

Remove slag and clean the weld as required.

Inspect

Review the completed weld and identify visible characteristics or defects.

Welding Positions

Build Skills Across Common Welding Positions

Primary Focus

Flat

Develop foundational FCAW technique while welding in the flat position.

Primary Focus

Horizontal

Practise controlling the weld during assigned horizontal exercises.

Introductory

Vertical

May be introduced as students demonstrate readiness and procedures permit.

Introductory

Overhead

Students may explore introductory overhead exercises where appropriate.

Basic Inspection

Learn to Recognize What a Good Weld Looks Like

Students are introduced to basic visual weld inspection and learn to recognize characteristics that may indicate issues with technique, preparation, or machine settings.

  • Weld appearance
  • Bead consistency
  • Weld profile
  • Undercut
  • Porosity
  • Slag-related imperfections
  • Irregular bead appearance
Technical Fundamentals

Learn the Language of Welding

Welding involves hands-on skill and the ability to understand basic technical information.

  • Basic welding symbols
  • Common welding terminology
  • Simple fabrication drawings
  • Joint identification
  • Weld location
  • Weld type information
Course Completion

Course Completion and Welder Qualification

Understand what successful course completion means and how it differs from formal welder qualification.

Certificate of Completion

Students who meet the school's approved completion requirements may receive a Certificate of Completion from North American Trade Schools.

What Course Completion Means

This course provides introductory skills training and preparation.

  • Completion of the approved NATS course requirements.
  • Introductory FCAW knowledge and practical skills training.
  • Supervised welding shop experience.
  • Completion of the learning outcomes described in the course.

What Course Completion Does Not Mean

Completion does not confer:

  • CWB welder qualification.
  • Trade certification.
  • Authorization to perform every type of welding work.
Formal Welder Qualification Testing Is Separate

Formal welder qualification testing is separate and must follow the requirements of the applicable standard and testing organization.

Additional training may be required before a student is ready to attempt a qualification test.
Who It's For

Is This Flux Core Welding Workshop Right for You?

Beginners

People interested in learning welding with little or no previous experience.

Skilled-Trades Explorers

Individuals considering skilled trades and looking for practical exposure to welding.

Workers

People who want introductory experience with Flux Cored Arc Welding.

Tradespeople

Individuals looking to expand their understanding of FCAW equipment and techniques.

Hands-On Learners

People who want substantial supervised welding-shop experience.

No Experience Required

The workshop is designed at an introductory level.

Suggested Schedule

80 Hours of Instructor-Led Training

The workshop includes 80 instructional hours, excluding breaks.

10

8-Hour Sessions

A concentrated format spread across ten training sessions.

20

4-Hour Sessions

A shorter-session format spread across twenty training sessions.

Actual schedules, start dates, and availability may vary by NATS campus. Contact NATS for current Flux Core Welding workshop dates.
Locations

Train at a NATS Campus

Ask about Flux Core Welding workshop availability at participating North American Trade Schools locations.

Brampton

Instructor-led technical learning combined with practical welding shop training.

Ask About Brampton Classes

Burlington

Develop foundational FCAW skills through classroom learning and supervised practical exercises.

Ask About Burlington Classes

London

Explore flux core welding through a practical introductory workshop combining theory and hands-on training.

Ask About London Classes
Course Skills

Flux Core Welding Skills Covered in the Workshop

FCAW Fundamentals

  • FCAW principles
  • FCAW-G
  • FCAW-S
  • Welding safety
  • Welding hazards

Equipment & Setup

  • Equipment inspection
  • Equipment setup
  • Wire selection
  • Polarity
  • Shielding gas where required
  • Voltage
  • Wire-feed speed

Welding Technique

  • Mild-steel preparation
  • Joint assembly
  • Gun angle
  • Travel speed
  • Contact-tip-to-work distance
  • Flat and horizontal welding

Weld Types & Finishing

  • Fillet welds
  • Groove welds
  • Slag removal
  • Cleaning between passes

Inspection & Interpretation

  • Basic visual inspection
  • Visible weld defects
  • Welding terminology
  • Welding symbols
  • Simple fabrication drawings

Qualification Awareness

  • Purpose of welder qualification testing
  • Course completion vs. formal qualification
  • CWB qualification distinction
FAQ

Frequently Asked Questions

What is Flux Cored Arc Welding?

Flux Cored Arc Welding, or FCAW, is a wire-fed arc welding process that uses a tubular electrode wire containing flux.

What does FCAW stand for?

FCAW stands for Flux Cored Arc Welding.

How long is the NATS Flux Core Welding workshop?

The workshop consists of 80 instructional hours, excluding breaks.

How much of the workshop is hands-on?

The workshop includes 60 hours of supervised practical training and 20 hours of theory and instructor demonstrations. This means 75% of instructional hours are allocated to supervised practical training.

Do I need previous welding experience?

No. The workshop is introductory and does not require previous welding experience.

Can I receive a Certificate of Completion?

Students who meet the school's approved completion requirements may receive a Certificate of Completion from North American Trade Schools.

Does completing the workshop make me CWB qualified?

No. Course completion does not confer CWB welder qualification, trade certification, or authorization to perform every type of welding work.

Is formal welder qualification testing included?

Formal welder qualification testing is separate and must follow the requirements of the applicable standard and testing organization. Additional training may be required before a student is ready to attempt a qualification test.

What welding positions will I practise?

Training focuses primarily on flat and horizontal welding. Introductory vertical and overhead exercises may be introduced as students demonstrate readiness and where the selected wire and procedures permit.

Will I learn both FCAW-G and FCAW-S?

Students learn about both gas-shielded FCAW-G and self-shielded FCAW-S. Practical training focuses on one instructor-selected process and wire, with demonstrations of the other where equipment is available.

Which NATS campuses offer the workshop?

The workshop information identifies Brampton, Burlington, and London. Contact NATS to confirm current availability and class dates.

Flux Core Welding at NATS

Ready to Start Welding?

Build foundational Flux Cored Arc Welding skills through 80 hours of instructor-led classroom, demonstration, and practical shop training.

With 60 hours dedicated to supervised practical training, this introductory workshop gives students substantial time to develop FCAW skills in a welding shop environment.

Brampton • Burlington • London

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